Zero-defect manufacturing, seen by AI.
DeepVision finds defects, measures parts, counts units and reads labels at line speed. It runs on our cameras and edge hardware and sends its verdict straight to your PLC, from the press shop to the loading dock.
Explore the DeepVision platform →On production lines and docks at
From 30 sample images to a running line.
A real recording of DeepVision Studio: trained on 20 good and 10 bad images, deployed to a hardware-triggered camera, then inspecting part after part with each defect outlined.
From the production line to the loading dock.
We design, build and commission the whole system: mechanics, cameras, lighting, edge computer and software. One vendor answers for all of it.
Also built to order: multi-camera systems for large parts. See the case studies →
Camera, lighting and edge AI at any station on the line.
- Reject signal to your PLC on every part
- Stamping, castings, labels, seals, PCBs, tablets
- Every decision stored with its image
Gap and flush on every car, measured while it moves.
- 3D drive-through arch, no stop and no fixture
- 3.46 × 2.55 m clear opening for cars, SUVs and MPVs
- Every reading filed against the vehicle ID
Every carton tallied against the shipment as the truck loads.
- Ordered vs loaded for every carton code
- Unknown cartons held for an admin to assign
- Optional truck fill by volume
Box counts on every bin, without a manual stock count.
- Front and top views of both racks in one pass
- Auditor approves or corrects each bin
- Reconciliation against your master, as CSV
Cameras, edge computer and software, built to work together.
Images are processed at the station. The verdict goes to your PLC and the record to your systems. Nothing has to leave the plant.
Camera to reject gate in under 100 ms.
Industrial GigE Vision cameras
- 0.4–20 MPSony sensors, global shutter
- Line scanup to 1,100+ PPM
- SWIRmoisture, through plastic
Edge-native
Decisions at the station in milliseconds. It works without internet, and images stay in your plant.
Fits your line
Set up, train and run every station
- IndusVision SDKEdge agent for real-time inspection, Windows or Ubuntu
- Camera configuration toolSet up and calibrate cameras without code
- Dashboards & reportsEvery decision with image, class and confidence, multi-line and multi-plant
One accountable vendor
Mechanics, optics, lighting, compute and software from one team.
Made in India
Engineered in Bengaluru, priced for Indian plants, with engineers close to your line.
Built for the toughest quality standards.
A single defective stamping or weld can trigger a recall. DeepVision checks parts at press speed, and the tunnel checks finished vehicles.
- Stamping cracks, burrs and dimensions
- Weld, casting and assembly checks
- Gap and flush on finished vehicles
Lines running hundreds of units a minute can't be inspected by hand. DeepVision checks every unit at full conveyor speed.
- Labels, seals and caps at line speed
- Fill level and date-code checks
- Carton counts at dispatch
Every decision is logged with its image, defect class and confidence, giving a full audit trail for GMP review.
- Tablets, capsules, vials and blisters
- Label and barcode verification
- Packaging integrity and print quality
Learns new board designs from images instead of days of rule programming, with far fewer false calls than rule-based AOI.
- Solder bridges and cold joints
- Component presence and orientation
- Connectors, cables and displays
From scratches on flat steel to full-surface inspection of 2.4 m boards with a 10-camera array.
- Surface scratches on flat steel
- Hole, bolt and perimeter checks on sheets
- Full-surface inspection of large panels
The same vision platform at the dock and in the racks: what went on the truck, and what's on every bin.
- Carton tally on loading and unloading
- Truck utilisation by volume
- Bin-level rack audits
Results from live production, not the lab.
Fewer label defects on two packaging lines
9,400 → 1,150 defects per million. Complaints went from 3 a quarter to zero.
Read the case → Automotive Tier 2 · Pune₹13LSaved every month in quality cost
₹22.8L → ₹9.8L a month, returns 1,800 → 220 ppm, no line changes for the PLC.
Read the case → Automotive · Body-in-white4/4KPIs met in live production
100% hole and bolt detection and 99.7% uptime, signed off by the client.
Read the case → Flat-panel boards10Cameras covering every board surface
Boards up to 1,240 × 2,445 mm, with ≥98% detection and decisions under 100 ms.
Read the case →"DeepVision caught defect types we did not even know we were producing. Within two months one OEM upgraded our supplier rating."
Our numbers come with a method.
- 5,000+ unit baseline
- 2-week parallel run
- Human ground truth
- Detection & false-positive rates
Nasscom Mobility Confluence 2025Use-case winner, vehicle fit & finish
Maruti Suzuki incubation3rd runner-up, Cohort 4
Smart India Hackathon 2022Grand Finale
Star StartupRamaiah startup programmeWhat plant heads ask first.
What is AI visual inspection?
Cameras photograph every unit and a trained model decides whether it's good, measures it, counts it or reads its print, on every unit and every shift. DeepVision then tells your PLC what to do with the part.
How many images do you need to get started?
In the DeepVision Studio recording above, the model was trained on 20 good and 10 bad images. Our published production deployments used roughly 1,800 to 2,400, and measurement jobs can start from as few as ten reference images.
Does it need the internet or the cloud?
No. Inspection runs on an edge computer at the station, so decisions take milliseconds and images stay inside your plant.
Will it work with our PLC and MES?
Yes. DeepVision connects to Siemens, Allen-Bradley and Mitsubishi PLCs and to MES and SCADA systems, typically without modifying the line.
How long does a deployment take?
Days to weeks. Our FMCG packaging deployment went live on day 7, and the Pune stamping plant had a working pilot within 14 days, followed by a parallel validation run.
How accurate is it, and how do you know?
Published deployments show 97–99.5% detection with under 1% false positives, measured with a baseline study, a parallel run and human ground truth.
Show us the defect that keeps escaping.
Bring a part, a photo or a line problem. We'll show you how DeepVision would catch it, and what it would take to run it on your line.
- 01Feasibility on your partsSamples or a line visit; we confirm cameras, lighting and placement.
- 02Pilot in daysTrained on your images. Committed in 14 days for the Pune stamping plant.
- 03ValidateA parallel run of two weeks or more against your inspectors.
- 04ScaleEvery line and plant from one console, retrained as products change.