AI Visual Inspection for Pharmaceutical Manufacturing
Pharmaceutical inspection leaves no room for error. A contaminated tablet, a missing capsule, a misaligned label — any of these can lead to batch rejection, regulatory action, or patient harm. Yet manual inspection at line speeds remains the industry norm in most Indian pharma plants.
DeepVision automates 100% in-line inspection at full production speed — catching defects that human inspectors miss under fatigue and at high throughput.
Pharma Inspection Applications
- Tablet inspection — chips, cracks, wrong colour, incorrect print, missing coating
- Capsule inspection — deformations, fill level, colour consistency, joined capsules
- Vial and ampoule inspection — particulate matter, fill level, stopper defects
- Blister pack inspection — missing tablets, wrong orientation, seal defects
- Label inspection — misalignment, missing labels, barcode verification
- Packaging integrity — carton seal, tamper evidence, print quality
Compliance and Audit Trail
DeepVision logs every inspection decision with timestamp, image, defect class and confidence score — providing a complete audit trail for GMP compliance and regulatory review. Data exports to MES and ERP systems.
Key Results
- 100% in-line inspection at production speed
- 99%+ defect detection accuracy
- Full audit trail for regulatory compliance
- Rapid re-training for new product SKUs